Heavy-Duty Polyurethane Flooring System
Heavy Duty | High Abrasion Resistance | UV Stable | Long Service Life
Heavy-Duty Polyurethane Flooring System is a seamless industrial flooring solution engineered for factories, warehouses, logistics centers, and manufacturing plants. It offers superior abrasion resistance, impact resistance, UV stability, and long service life for demanding heavy-duty applications.
Thickness: 3.0–5.0 mm
Service Life: 8-10 Years
Textured Semi-Matte Finish
Excellent Slip & Abrasion Resistance
Compatible with Various Flooring Systems
Easy Maintenance & Corrosion Resistance
Seamless Decorative Finish
Creates a smooth, elegant, and visually appealing surface.
Impact Resistant Performance
Resists mechanical impact and heavy industrial use.
UV Stable Surface
Maintains appearance without yellowing in areas exposed to sunlight.
Chemical Resistance
Resistant to oils, fuels, detergents
and industrial chemicals.
Extreme Abrasion Resistance
Designed to withstand continuous foot traffic, carts and forklift movement.
Easy Maintenance
Seamless and dust-free surface simplifies daily cleaning.
Strong Adhesion
Excellent bonding performance on concrete substrates.
Long Service Life
The service life is 8-10 years
Heavy-Duty Polyurethane Flooring System Technical Specifications
| Technical Property | Performance Value |
|---|---|
| Total Volatile Organic Compounds (TVOC) Emissions | 1.6 mg/m³ |
| Formaldehyde Emission | Not Detected |
| Dry Time (25°C) | 5 Hours |
| Working Time (25°C) | 17 Hours |
| Tensile Bond Strength | 3.7 MPa |
| Abrasion Resistance (750g / 500r) | 0.008 g |
| Slip Resistance (Dry Friction Coefficient) | 0.71 |
| Pencil Hardness | 6H |
| Artificial Weathering Resistance (400 Hours) | No Abnormality; Powdering ≤ Level 1, Discoloration ≤ Level 2 |
| Heavy-Duty Impact Resistance (1000g Steel Ball) | No Cracks or Peeling |
| Water Resistance (168 Hours) | No Abnormality; Slight Discoloration Recovers Within 2 Hours |
| Chemical Resistance | No Blistering or Peeling; Slight Discoloration Permitted |
Factory Workshops
Warehouses
Logistics Centers
Parking Garages
Pharmaceutical Plants
Commercial Buildings
Electronic Manufacturing Plants
Clean Rooms
Heavy-Duty Polyurethane Flooring System Installation Process
1.Surface Preparation
Grinding, cleaning, and repairing the concrete substrate to ensure a strong foundation.
2.Primer Coat
Apply polyurethane primer to improve adhesion and seal the concrete substrate.
3.Mortar Layer
Apply polyurethane mortar mixed with quartz sand to build strength and durability.
4.Putty Layer
Fill pores and level the surface for a smooth finish.
5.Intermediate Coat
Enhance floor density, impact resistance, and wear resistance.
6.Ultra Wear-Resistant Topcoat
Apply high-performance polyurethane topcoat for long-lasting protection and durability.
1.Primer Coat Coverage: 0.1–0.15 kg/m²
2.Mortar Layer Coverage: 0.7–1.0 kg/m²
3.Putty Layer Coverage: 0.2–0.35 kg/m²
4.Intermediate Coat Coverage: 1.0–1.2 kg/m²
5.Ultra Wear-Resistant Topcoat Coverage: 0.2–0.3 kg/m²
1.What Is Heavy-Duty Polyurethane Flooring?
Heavy-Duty Polyurethane Flooring is a high-performance flooring system formulated with polyurethane resin and high-hardness, wear-resistant aggregates. It combines the flexibility of polyurethane with the hardness and abrasion resistance of mineral aggregates, providing durable protection for demanding industrial environments.
2.What Is Heavy-Duty Polyurethane Flooring Used For?
- Industrial factories
- Logistics and distribution centers
- Warehouses
- Underground parking garages
- Workshops
- Loading and unloading areas
- Manufacturing facilities
- Areas exposed to forklifts and AGVs
3.How Long Does Heavy-Duty Polyurethane Flooring Last?
With proper substrate preparation, professional installation, suitable system design, and regular maintenance, Heavy-Duty Polyurethane Flooring can typically provide 8–10 years of service in demanding industrial environments.
Actual service life depends on traffic, load, impact, environmental conditions, substrate quality, and maintenance.
4.What Are the Advantages of Heavy-Duty Polyurethane Flooring?
1. Exceptional Wear & Scratch Resistance
High surface hardness provides excellent resistance to abrasion, wheel traffic, and heavy loads.
2. Slip & Oil Resistance
A matte, textured surface provides good slip resistance and resistance to oils and common cleaning agents.
3. Flexible & Impact Resistant
Better flexibility and impact resistance than conventional epoxy, helping withstand heavy impacts and minor substrate movement.
4. Weather & UV Resistant
Suitable for indoor and outdoor applications, with good resistance to UV exposure, yellowing, and aging.
5. Seamless & Dust-Free
A seamless, dense surface helps prevent dust and is easy to clean and maintain.
6. Chemical Resistant
Good resistance to mild acids, alkalis, oils, and common industrial chemicals.
7. Attractive & Easy to Maintain
Available in various colors with a uniform appearance and simple routine maintenance.
5.Is Heavy-Duty Polyurethane Flooring Suitable for Parking Garages?
Yes. It is suitable for underground parking garages, ramps, driveways, loading areas, and other vehicle-traffic zones.
Its wear and impact resistance make it suitable for areas exposed to frequent vehicle movement.
